Millet 49 yuan patch panel dismantling: Where are the tens of millions of research and development?

Every time you enter a new field, the original product price system is destroyed. This is basically the Xiaomi technology style. This time it is not the intelligent hardware, but the most traditional electrical products - the power strip. Many people have several mobile devices on hand. The charger and the power strip are basically two items that everyone can't live in. They need to plug in a few chargers when charging mobile devices. The board socket is very troublesome to use.

The price of a good quality four-position patch panel in the market is about 20 yuan, and the price of a multi-port 5V / 3A charger is at least 20 yuan. Is the 49 yuan millet patch panel sold at the rice noodle festival worth the money? In principle, the millet patch panel can be seen as a four-position plug-in board plus a 3-port charger. The price of two separate products is almost the same as that of the millet patch panel. It is a production process and quality problem.

The basic parameters of the millet patch panel are as follows:

Appearance details:

Most domestic brands of power strips have been difficult to get rid of the appearance of "stupid big and thick" image for decades, so that in recent years, a friend consulted to buy the patch panel to recommend APC and other foreign brands of the patch panel. The size of the millet patch panel is 225mm (length) x 41mm (width) x 26mm (height). The detail design is quite in place. The appearance is exquisite and simple. If you use Xiaomi, it is "like a work piece like a plug-in board". The patch panel is used. It is made of one-time non-marking injection molding, which fundamentally changes the image of the plug-in board. The pure white appearance can be better integrated into the use environment, the side of the patch panel is mirror polished, and the top surface is treated with a fine sanding process. After a period of use, the matte top surface is more likely to be ash and difficult to clean.

There are 3 new national standard five-hole power sockets and three USB charging sockets on the power strip. The zero and fire wire electrode sockets of the socket are designed with independent safety doors to prevent children from touching the poles with sharp metal objects.

The power strip switch uses the power switch produced by Qiao Ri Electric Industry to have overload protection function. When the power strip is overloaded or short-circuited, it can be powered off in time to ensure safe use of electricity. The white light indicator is built into the power switch, and the light looks softer through the switch housing.

The patch panel power plug is small, the top has a Xiaomi Logo logo, and the pins have zero, fire, and ground mark. The power cable connection plug and the position near the power strip are often bent and easily damaged during use. The millet power strip is equipped with a rubber ring at these two positions to improve the life of the power strip.

The length of the external power cord of the millet patch panel is 1.8 meters. The power cord is a PVC sheathed flexible cable (60227 IEC52). The internal is made of three 0.75mm? 2; The wire is composed, each wire is twisted by multiple strands of thin copper wire, and the flexibility is strong.

A rubber anti-slip foot pad is installed on the screw hole of the back of the millet patch panel, and the non-slip mat is slightly higher than the surface of the patch panel, which can effectively improve the stability of the patch panel on the desktop.

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More connector technology hot text can be accessed in the special issue page for free download: "Connector Technology Special Issue"


Charging test:

The millet patch panel has a built-in 5V / 3.1A power module for 3 USB charging ports. Each USB interface has a rated output current of 2.1A. The power module has intelligent charging management function, which can automatically identify the device and support device 2A fast charging. In the actual trial, the millet patch panel can provide 2A fast charging for the glory 6 mobile phone, and the measured maximum output power of the power module can reach 19W. (Note: The standby power consumption of the measured power strip 0.3W is basically consumed by the indicator light. When the USB interface is not connected to the charging device, the actual power consumption of the power module is very small).

Disassembly:

The plastic outer casing of the millet patch panel is quite high. Although the four screws of the rear shell are removed, there are hidden multiple buckles inside. It is not easy to completely disassemble it. It is necessary to ask for tools and take some time. Unlike most brands of power strips, the use of point-by-point soldering inside each electrode is very different. The millet patch panel can be said to be a piece of copper. The three socket electrodes of the patch panel are made of phosphor-copper. Breakpoint connection eliminates the phenomenon of virtual soldering short circuit.

Compared with the plug-in board of a certain brand, the interior of the millet patch panel is more compact and tidy.

The inside of the power strip can be functionally divided into three areas: power switch, socket and power module. The rear case is specially designed with an isolation protection piece in the position of the power module area to isolate the high and low voltage circuits of the power module to ensure the safety of the USB charging interface.

Power switch: Zero and fire wire in the power line of millet power strip are directly soldered to the power switch. The neutral line is the straight line, and the live line is controlled by the switch. The power switch and the integrated electrode are solder-free socket connection technology.

Qiao Ri Electric is specially designed for the millet patch panel with overload protection power switch, switch built-in indicator.

Socket: The millet power strip adopts 0.4mm (thickness) x 4.2mm (width) phosphor bronze material integrated copper strip process to connect three socket electrodes, the socket connection has no solder joints, and the conductive performance is strong, avoiding the occurrence of solder joints or internal short circuits. Security Risk.

Power module: The USB charging interface of the power strip is powered by a Switching Power Supply. The primary and secondary circuits of the power module are designed with a hollow isolation on the PCB, and the isolation plate is used for isolation in the rear case to completely eliminate the risk of leakage or short circuit. The secondary power output line uses PCB piercing technology to enhance the charging output current.

The primary circuit of the power module is designed with filter circuit and fuse to avoid grid noise interference and damage the power module. The primary circuit uses three aluminum electrolytic capacitors produced by Farah, including one 10uF/420v regulator filter capacitor and two 6.8 capacitors. uF/420v high frequency capacitor, the primary circuit is thick.

The secondary circuit of the power module uses two ULR 470uF/10v solid capacitors. The solid capacitors have the advantages of durability and no explosion, which effectively improves the service life of the power module and enhances the stability of the output voltage.

The power module primary switch uses the SIF7N65D from Sisemi, specification 7A / 650V, which is much higher than the switch specifications used in most power adapters.

The power module uses the APR34309 driver chip and the 3776BM PWM chip.

The USB charging interface uses TPS2513 and TPS2514 two-chip identification chip to provide fast charging device identification management for three USB interfaces.

Conclusion:

The appearance design and manufacturing process of the millet patch panel are quite elegant. The internal structure is viewed by disassembling the patch panel. The materials used for the components of the patch panel are quite good and the assembly process is good. Under the condition that many patch panels in the market are shoddy and the price is too high, the millet patch panel provides a benchmark for the domestic electrical industry. These days, many similar plug-in boards can be seen from several e-commerce platforms. There are price cuts, which may help the entire industry improve product quality and set a more reasonable price. The use environment of the millet patch panel is somewhat blurred. As a household, there are only three sockets. As for the travel, the block head is a bit large. I hope that the plug-in board with 6 sockets and 2 sockets will be introduced to the market later.

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More connector technology hot text can be accessed in the special issue page for free download: "Connector Technology Special Issue"

Dell Adapter

Laptop power adapter charger for Dell:

Laptop Model Adapter Output
Latitude E5400 E5410 E5500 E5510 19.5v 4.62a, 7450
Studio XPS 16 (1645)1640 1645 1647 19.5v 4.62a, 7450
Studio XPS M1645 M1647 19.5v 4.62a, 7450
XPS 14 15 17 L501x L502x L702x L702x 19.5v 4.62a, 7450
Inspiron 1464 1564 1764 19.5v 4.62a, 7450
Inspiron 1525 1440 1526 19.5v 3.34a, 7450
Precision M4600 M6600 19.5v 6.7a, 7450
Inspiron N5050 N4010 N5110 19.5v 3.34a, 7450
Inspiron 14Z-N411Z 13Z N311Z 19.5v 4.62a, 7450
Inspiron 1545 19.5v 3.34a, 7450
Latitude E5420 E5530 E5430 E6420 19.5v 4.62a, 7450
Inspiron 1440 1525 1526 1545 1750 19.5v 3.34a, Octagon tip
Inspiron 1300 B120 B130 19v 3.16a/3.42, 5525
Inspiron 1525 1526 1545 19.5v 3.34a, 7450
Studio 1440 1440n 1440z 14z 14zn 19.5v 3.34a, 7450
Latitude E4300 E4310 19.5v 4.62a, 7450
Inspiron 13Z 13ZD 13ZR M301 M301z M301ZD M301ZR N301 19.5v 3.34a, 7450
Inspiron N301Z N301ZD N301ZR 19.5v 3.34a, 7450
Studio 1535 1536 1555 1557 1558 19.5v 4.62a, 7450
Latitude E5420 E5520 E6430 E6530 E6420 E6520 19.5v 4.62a, 7450
Inspiron Mini 10 10v 1010 1010n 1010v 1011 1011n 1011v 19v 1.58a, 5517
Inspiron 14V 14VR M4010 N4020 N4030 19.5v 4.62a, 7450
Inspiron N4110 N5110 N7110 M5010 19.5v 3.34a, 7450
630M 640M E1405 19.5v 4.62a, 7450
Inspiron 15-3521 17-3721 19.5v 3.34a, 7450
Latitude 120L 19.5v 3.34a, 7450
Vostro 1710 1710n 1720 1720n 19.5v 4.62a, 7450
Vostro 1500 1700 Inspiron 1520 1521 1720 19.5v 4.62a, 7450
Vostro 1400 1420 PP26L 19.5v 3.34a, 7450
Latitude D410 19.5v 3.34a, 7450
Inspiron 1120, 1121, M101 19.5v 3.34a, 7450
Inspiron Mini 1012 1018 19v 1.58a, 5517


Our service:

Stable output and high charging efficiency.

Elegant outlook design as original one, touch smoothly and comfortable.

Original charger is good, but as a replacement, our product has more reasonable price when your original charger is broken.

And, the market of the replacement adapters becomes bigger and bigger. People would rather buy a copy one then the original because of the price.

But at the same time, people worry about that they will buy something defective. So the problem comes, how to buy a good quality one with a good price?

As a professional power adapter manufacturer, we have excellent R&D team, skilled staffs and responsible after-sale service. All your benefits can be under protected after you buy products for our company.

Our certificates :ISO9001:2008 & ISO14001:2004 , CCC , CE , FCC , ROHS.

All our products has 1 year warranty. In other words, if you get the dad products which are not damaged physically from us in one year, we will replace you the new one or the whole bulk order.

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