In this ever-changing world, a major change is taking place in the field of industrial automation. With the advent of big data, cloud computing, industrial Internet of Things (IIoT), industry 4.0, and artificial intelligence, digital transformation is changing every aspect of business operations.
An ever-changing workforce is one of the major challenges that factory management must face. As the older generation of skilled and knowledgeable workers retire, the need to pass on this knowledge and experience to the “digital natives†of the younger generation poses a life-and-death challenge to factory management.
At present, Yokogawa can provide IIoT solutions to address these challenges by connecting the plant operation technology (OT) and information technology (IT) infrastructure through “touch-and-talkâ€. As a well-known supplier of high-availability systems for critical applications, Yokogawa uses an enterprise automation framework to enable OT and IT convergence, providing predictive analytics and other tools and technologies to optimize plant operations and achieve good returns.
Efficiency is the key to maximizing output!
Accurately locating large amounts of data from the network allows you to see the operation of the plant at a glance. The network can also bring together information from individual factories and the entire region. From these data, a variety of subtle changes and problems can be collected, including deviations in production quantity or quality, deviations in normal production capacity, slight decline in equipment performance, and imbalances in energy supply and demand. Yokogawa is able to actively monitor developments in this area and provide advanced consulting solutions and other IIoT services to maximize performance.
Factory safety
For all those who work or live in the factory, plant safety is paramount and it is also necessary to prevent accidents that may harm the environment. Yokogawa has always ensured the safety and reliability of its plant operations with its highly reliable control system. The IIoT solution takes the control system to the next level by detecting abnormal conditions that can lead to accidents at an early stage, ensuring zero accidents at the plant. Yokogawa's IIoT solution also provides the right guidance in an emergency to quickly return the plant to a steady state. At the same time, advanced simulation technology can make a near-term forecast of plant operation, making the plant safer.
Network security management
The integration of OT and IT has brought huge benefits to the operation of the plant. The connection between the factory floor and the office has greatly increased the flexibility of production management. But at the same time, cyber attacks against the factory network have become one of the most pressing threats. In order to maintain the stability and flexibility of modern plant operations, Yokogawa proposes a solution for network security management.
Eliminating the occurrence of a sudden factory shutdown is a very good way to ensure smooth business operations. To achieve this, you must first fully grasp the state of the various aspects of the plant, and be prepared to take immediate action in the event of an accident.
IIoT will have an immeasurable impact on how it will be maintained in the future. Technicians can detect equipment from any location and get the information they need to troubleshoot and solve problems. At any time, as long as the device is no longer operating within the normal range, the operator can immediately receive notifications and receive all required instructions to get the device back up and running. Yokogawa's remote operation and maintenance services also help to significantly reduce mean time to repair (MTTR).
Yokogawa's exclusive IIoT solution improves availability and reliability.
The turnover of workers in the factory and the retirement of experienced and experienced employees are the main concerns in the industrial sector, and human error is a major problem for new employees after they join the company. Yokogawa uses the IIoT solution to help them exchange experiences, provide best practice guidance, and guide step by step in special operating procedures.
KBC's joint pilot program also provides valuable support, including a rigorous comparison of real-time performance and production planning, as well as real-time recommendations for troubleshooting and increasing employee productivity.
Yokogawa's IIoT solution can play a huge role in improving plant efficiency, safety, availability and reliability.
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