Cloud computing technology with virtualization technology and applications, horizontal expansion of databases and middleware, multi-tenant development technology and cloud management platform as the core technology has also been deeply applied in Baosteel.
The Internet of Things is based on the combination of RFID technology and network technology to achieve intelligent identification and management of items, and further realize the perception recognition control of objects, network interconnection and intelligent processing organically, forming a highly intelligent decision. The key technologies adopted by the Internet of Things include wireless communication technology, sensing and recognition technology, cloud computing technology, and ubiquitous computing technology. Its characteristics are that it integrates with the Internet, and second, it realizes the integration of various technologies such as GPS, RFID, barcode, video, and sensors. The development of sensor technology has improved the level of industrial automation. The combination of perception technology and information application has played a greater effect. And cloud computing technology with virtualization technology and applications, database and middleware horizontal expansion, multi-tenant development technology and cloud management platform as core technologies has also been deeply applied in Baosteel.
The basic idea of ​​Baosteel IoT application
There are three basic ideas for Baosteel's Internet of Things application. First, through the application of Internet of Things technology, realize the automation of basic business operations in the fields of warehouse transportation, equipment, measurement security, environmental protection management, etc., and improve the overall automation and intelligence level of the factory. Second, realize the Internet of Things equipment and application systems at all levels. Integration promotes logistics management equipment management, and the improvement of factory management business level. Third, with the automation of basic business operations, on the basis of new information resources, carry out some in-depth application research.
Baosteel's information system is divided into four levels, the basic automation (L1) of each production equipment and the process control (L2) of each production unit in the automation and intelligent layer. In the process of steel transportation management, steel storage management, processing management, etc., it passes inspection Management, measurement management, equipment management, transportation management, energy management, security management and other processes realize warehouse intelligence, production tools, intelligent scale equipment warehouse, environmental monitoring, vehicle tracking and scheduling, vehicle torpedo tracking and scheduling, personnel vehicle materials Access control, intelligent warehouse.
Manufacturing management: the production control (L3) of each production line and the manufacturing management (L4) of each base through production, quality delivery, cost equipment management, transportation management energy management, and security management to achieve manufacturing management decision support.
Operation management: help customers through the process operations of raw material procurement logistics control, engineering project management, technology management, sales and logistics control, procurement supply chain, financial management, demand and sales plan procurement service hotline, business decision support, customer call center, etc. Realize the intelligence of reception and achieve the goal of operating and managing various marketing channels at home and abroad.
Group management and sharing layer, at this level unified accounting human resources, capital management elearning, audit management, collaborative office, e-commerce.
The construction of Baosteel's Internet of Things is mainly based on the expansion of the above-mentioned information architecture. The objects are procurement logistics, transportation management, production execution, security management, sales logistics management, equipment management and other systems, but it will not change the overall hierarchy.
Table 1 The application of IoT technology in addition to Baotong production automation and real-time monitoring applications
1. Ideas for the application of logistics management IoT
The production process of iron and steel enterprises is roughly as follows: raw materials are transported through suppliers, off-site storage and off-site transportation, gates, raw material measurement raw material warehouse, and then into the eight production line intermediate warehouse factory transportation, intermediate warehouse, production line, finished product warehouse, finished product measurement, and back again Gates, off-site transportation, off-site storage, and ultimately delivered to customers. Baosteel's logistics management IoT application solutions are used in transportation, warehousing, production, shipping, trucking in and out of gates, customer receipts, etc. to achieve full logistics tracking.
Table 2 Application Ideas of Baosteel Logistics Management Internet of Things
Table 3 Application Solutions of Baotong Equipment Management Internet of Things
The goals of Baosteel Logistics Management Internet of Things also include: reducing the difficulty of the operation, reducing the labor intensity, reducing the error rate of the operator, improving the means of transportation, handling the throughput of the handling equipment, improving the efficiency of warehousing, transportation and operation, accelerating logistics turnover, and avoiding unnecessary operator Security risks.
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