Editor's note
Forsyth's technicians account for about 80%. In addition, the company also has strong research and development resources in universities. Among them, it has already reached strategic cooperation with Shanghai Jiaotong University Robotics Institute. Zhejiang University academicians and Jiaotong University professors serve as technical consultants to carry out the frontier of robotics. the study.
With the upgrade of the lithium battery industry, automation equipment has become one of the core competitiveness of battery companies. As a representative enterprise of domestic robot companies, Forsett's ideas in the field of technology and research and development are worthy of reference in the industry.
Shanghai Forsett Robot Co., Ltd. is a high-tech enterprise specializing in the development and application of industrial robots. The main business includes: robot body development, robotic intelligent equipment and factory automation solutions. In the fields of new energy vehicle power batteries, auto parts, 3C, water purification, education, footwear and lighting, the application of assembly, inspection and handling has been successfully realized.
Forsyth's technicians account for about 80%. In addition, the company also has strong research and development resources in universities. Among them, it has already reached strategic cooperation with Shanghai Jiaotong University Robotics Institute. Zhejiang University academicians and Jiaotong University professors serve as technical consultants to carry out the frontier of robotics. the study.
The Fossett New Energy Battery Module Assembly Line realizes the automatic unmanned, informationized and standardized PACK battery assembly assembly process: from battery loading to PACK offline, the use of automatic intelligent production is maximized, and fully Consider and reserve space and interfaces for automatic upgrades. The whole process of the production line can be imported into the MES system management, material parameters and manufacturing data through the data transfer interface, and the quality information is stored in time and traced at any time.
The units of the Fossett New Energy Battery Module Assembly Line are modular in design, and the units are connected by flexible connection, which is easy to install and can work independently. The incoming sub-units are transported and stopped in place, reducing friction between the product and the conveyor belt. 
In addition, the number of batteries is confirmed by the order allocated by the MES system, and the corresponding welding procedures and parameters are called for automatic welding; and the industrial robot is introduced, which increases the flexibility of the production line, and is also easy to change to meet market demands. Module form, transformation of production line, saving a lot of cost and time.
Take the square pack battery pack solution as an example. Fossett automatic square (hard shell) battery module assembly line, suitable for square aluminum shell battery module assembly, can achieve high precision automatic feeding, battery processing, module assembly, module stacking, bus bar and shell welding And key data detection, is an automated production assembly line that integrates multiple functions and multiple modules.
The production line uses data control technology to link the individual processes in the production and assembly process to achieve unified management of product information, equipment parameters, test data, production reports and quality reports, and to achieve traceability of standard module product information. The following 4 major advantages.
1. Rationality: The bus and logistics can be freely arranged according to the site; the process can be reasonably dismantled and reorganized; the design fully considers ergonomics, reduces the labor intensity; fully considers the automation of odor and repeated labor stations.
2. Compatibility: The pallet adopts quick change design; the axis robot is equipped with servo clamp, which is compatible with the size difference caused by the replacement of the battery core and the module during the working process.
3. Intelligent: The operation control can be set by the master control unit that manages the whole line production. The production data is displayed in the main display. It can also be operated independently in the unit equipment, and the unit parameters are displayed independently and transmitted to the master control unit. Each unit device control system is in communication with the main control unit.
4, user-friendly: simple interface, easy to operate. In terms of economic efficiency, the Fossett New Energy Battery Module Assembly Line has reduced the product development cycle and improved production efficiency and energy efficiency. The artificial replacement rate is 30, the return on investment is 2.5 years, and the production efficiency is 10 PPM. From the social benefit, the Fossett new energy battery module assembly line can effectively improve product quality and consistency, ensure product health and safety and meet the industry. Claim.
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