The 18th Hong Kong International Autumn Lighting Fair (Autumn Light Show) opened on the 27th at the Hong Kong Convention and Exhibition Center. This four-day lighting exhibition attracted more than 2,650 companies from 37 countries and regions around the world. The number can be described as a record high.
The exhibition area includes famous lanterns, LED and environmental lighting, commercial lighting, smart lighting and lighting solutions, home lighting and small-volume purchasing areas.
At the scene, Hangzhou Zhongwei Optoelectronic Technology Co., Ltd. strongly launched its own intelligent production line for fully automated assembly of T-tube lamps, namely ZWL-T1500 T-tube intelligent production line.
Graphic: ZWL-T1500 T tube intelligent production line
With the increasing demand in the LED lighting market, LED lighting enterprises with traditional manual or semi-automatic production modes will face bottlenecks in manufacturing cost and quality consistency, and automation, scale, and standardization to achieve lean production and reduce costs will become LED lighting. The key to success in the future.
In the traditional LED lamp assembly process, nearly 20 processes, such as welding of various kits, power supply components, and finished product packaging, are manually completed manually, which takes a lot of time and seriously restricts the improvement of the production capacity of LED lamps.
In recent years, a number of LED lighting listed companies have begun to carry out automated transformation and trial production of the production line, in order to achieve the purpose of improving production efficiency and saving labor costs.
ZWL-T1500 T tube intelligent production line is an intelligent production line of fully automated assembly of T tube lamps independently developed according to the market demand and the company's experience in the automatic intelligent production line of LED lamps.
"The line body can be based on the structure of the customer's T-tube lamp, the process assembly method, and the rational layout of the production assembly position. Through a large number of intelligent robots, a series of assembly processes such as lamp strip coating, pipe-piercing, lamp cap bushing, etc. are realized, and the T-tube lamp is realized. Automatic assembly.†In the introduction of the relevant person in charge of optoelectronics, the production line adopts intelligent image recognition technology instead of manual visual inspection or mechanical positioning. The main application range is 600-1500mmT tube lamp.
Product innovation has developed a new type of lamp panel coating and coating technology, high-precision PIN needle threading technology in narrow space, CCD image detection and analysis technology in complex environment, precise coating of mixed glue and local constant temperature technology, stereo aging system, highly automated Core technologies such as assembly lines.
The production line has a high starting point capacity design requirement, up to 1500 / hour (glass tube); good modularity and compatibility design, compatible with 600 and 1200 lamps, can expand the production of different power models, 600 -1200 switching takes only 3 people for 2 hours.
Very small material loss, material loss ≤0.5%; maintainability, maintenance time per shift ≤0.5h; high degree of equipment automation, 1500 production tempo only 4-5 people; intelligent, information design, production data Self-collection statistics, standard electronic kanban, greatly improve management efficiency; minimum floor space, can greatly improve plant utilization.
At the same time, the production line fully realizes the complete solution of fully automated, intelligent assembly, aging and inspection of LED lamps with the lowest cost. At present, it has signed cooperation agreements with international manufacturers.
Zhongwei said that the company has developed a number of automated production lines, including: bulbs, T-tube lamps (PC tubes, glass tubes), downlights, etc.
For the future development of the company will increase the automation line of other lighting categories, Zhongwei Optoelectronics revealed, "mainly look at market feedback (needs of downstream lighting companies), and then do the next step."
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