What are the advantages of a spray robot? What are the advantages of a spray robot over ordinary spray?

Spray robot introduction

With the continuous development and improvement of modern spraying technology, the reform of spraying machine technology is also going on. Nowadays, the requirements of automatic industrial production are gradually improved, and the principles of safety production and environmental protection production are continuously implemented. The emergence of spraying robot has become an inevitable And this high-tech spray equipment can also cater to these requirements of various workpieces.

The spray robot, also known as the spray painTIng robot, is an industrial robot that can automatically paint or spray other paints. The painting robot is mainly composed of a robot body, a computer and a corresponding control system. The hydraulically driven painting robot also includes a hydraulic oil source such as an oil pump, a fuel tank and a motor. More than 5 or 6 degrees of freedom joint structure, the arm has a large movement space, and can do complex trajectory movement, the wrist generally has 2 to 3 degrees of freedom, flexible movement. The more advanced painting robot wrist uses a flexible wrist that can be bent and rotated in all directions. Its action is similar to that of a human wrist. It can easily penetrate into the inside of the workpiece through a small hole and spray the inner surface.

The painting robot is generally driven by hydraulic pressure, and has the characteristics of fast action speed and good explosion-proof performance. It can be taught by hand teaching or point display. Painting robots are widely used in the production of automotive, instrumentation, electrical appliances, enamel and other processes.

What are the advantages of a spray robot? What are the advantages of a spray robot over ordinary spray?

Type characteristics of the painting robot

First, there is a gas spray robot

Air-spraying robots are also called low-pressure air-spraying machines. The spraying machine relies on low-pressure air to cause the paint to form an atomizing airflow on the surface of the object (wall or wood surface) after being sprayed out of the muzzle. The air spraying is not related to the hand brush. Brush marks, and the plane is relatively uniform, the unit working time is short, which can effectively shorten the construction period. However, there is a splash in the air spray, and there is a waste of the paint. When viewed at a close distance, extremely fine particles are visible. Generally, there are air compressors that are commonly used in the decoration industry. Relatively speaking, a multi-purpose machine has low investment costs, and there are also special machines such as air-extracting air-spraying machines and self-dropping air-spraying machines on the market.

Second, airless spraying robot

Airless spray robots can be used for the construction of high-viscosity paints with sharp edges and can even be used in some spray projects with boundary requirements. Depending on the type of machine, it can be divided into pneumatic airless spraying machine, electric airless spraying machine, internal combustion airless spraying machine, automatic spraying machine and so on. It should also be noted that if the metal surface is sprayed, it is best to use metal paint (magnetic paint).

What are the advantages of a spray robot? What are the advantages of a spray robot over ordinary spray?

Detailed description of the advantages of the painting robot

First, the flexibility is large.

(1) The scope of work is large and the possibility of auditing is large.

(2) Spraying of the inner surface and the outer surface can be achieved.

(3) It can realize the production of mixed lines of various types of vehicles, such as car, station wagon, pickup truck and other body mixing lines.

Second, improve the quality of spraying and material use.

(1) The contour of the spray coating is accurate, and the uniformity of the coating film is improved.

(2) Reduce the amount of overspray and the amount of cleaning solvent to improve material utilization.

Third, easy to operate and maintain.

(1) It can be programmed offline, which greatly shortens the on-site debugging time.

(2) Plug-in structure and modular design, which can quickly install and replace components, greatly reducing maintenance time.

(3) The maintenance of all components is easy to access and easy to maintain.

Fourth, the equipment utilization is high.

(1) The utilization rate of the reciprocating automatic spraying machine is generally only 40%-60%, and the utilization rate of the spraying robot can reach 90%-95%.

What are the advantages of a spray robot? What are the advantages of a spray robot over ordinary spray?

What are the advantages of spray robots over ordinary sprays?

1. Compared with ordinary artificial spraying, the spraying robot has higher quality.

The spray robot precisely sprays the trajectory without offset and perfectly controls the start of the gun. Ensure that the specified spray thickness is controlled to a minimum.

2. Use spray robot to save paint and spray compared with ordinary manual spray

Spraying robot spraying can reduce the waste of spraying and spraying, prolong the filtration life, reduce the sludge ash content of the spray booth, significantly lengthen the filter working time and reduce the scaling of the spray booth. Increased delivery level by 30%!

3, using spray robot spray can have better process control

High-quality spray robot spray control software allows the user to control all spray parameters such as electrostatic charge, atomization area, fan width, and product pressure.

4, using spray robot spray for greater flexibility

Spray with a spray robot to spray products with complex geometries or different sizes and colors. In addition, a simple programming system allows automatic operation of small batches of workpiece production. After the initial production, the robotic spray line can be updated at any time.

5. The significant advantage of using a spray robot for spraying is to increase production efficiency.

The use of spray robots for the reduction of defective parts rate and manual touch reduction, while the super-jet reduction is reduced without the need for subsequent processing such as grinding and polishing, the modification of the spray parameters can be completed without stopping the production line. Moreover, the robot has high reliability, and the average time between failures is extremely long, and it can work continuously in multiple shifts every day.

What are the advantages of a spray robot? What are the advantages of a spray robot over ordinary spray?

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